Explore Our Laser Welding Machines
Handheld Laser Welding Machine
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VIW Laser Welding Machine
$3,800.00 – $8,400.00 Select options This product has multiple variants. The options may be chosen on the product page -
VIW-A Laser Welding Machine
$4,000.00 – $6,000.00 Select options This product has multiple variants. The options may be chosen on the product page -
VIW-P Laser Welding Machine
$3,800.00 – $8,400.00 Select options This product has multiple variants. The options may be chosen on the product page -
VIW-D Laser Welding Machine
$4,600.00 – $9,200.00 Select options This product has multiple variants. The options may be chosen on the product page -
VIW-S Laser Welding Machine
$4,300.00 – $8,900.00 Select options This product has multiple variants. The options may be chosen on the product page -
VIW-T Laser Welding Machine
$4,300.00 – $8,900.00 Select options This product has multiple variants. The options may be chosen on the product page -
VIW-F Laser Welding Machine
$4,800.00 – $9,400.00 Select options This product has multiple variants. The options may be chosen on the product page
Automatic Laser Welding Machine
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VIW-R Laser Welding Machine
$18,800.00 – $23,400.00 Select options This product has multiple variants. The options may be chosen on the product page
Materials that can be processed
Stainless Steel |
Carbon Steel |
Aluminum |
Titanium |
Brass |
Copper |
Power that can be selected
1000W |
2000W |
1500W |
3000W |
Support and Services
Expert Consultation
Our knowledgeable team is available to assist you in selecting the right laser-welding machine for your specific needs and applications.
Installation and Training
We provide professional installation services and thorough training to ensure your team can operate the machines safely and efficiently.
Technical Support
Our experienced technicians are available to offer prompt and reliable technical support, troubleshooting, and maintenance advice.
Warranty and Repairs
All machines come with a full warranty. If you have any issues, our repair services will get you back up and running quickly.
Software Updates
Stay ahead with the latest software updates and enhancements to ensure your machines are operating with the latest features and improvements.
Spare Parts and Consumables
We supply a wide range of genuine spare parts and consumables to keep your machines running smoothly and minimize downtime.
Preventive Maintenance
Regular preventive maintenance services help extend the lifespan of your equipment and maintain optimal performance.
Online Resources
Access a wealth of resources, including user manuals, video tutorials, and FAQs, available on our website to assist you anytime.
Why choose Victory Industrial
Advanced Technology
We leverage the latest advancements in laser welding technology to deliver machines that offer superior precision, speed, and efficiency.
Comprehensive Range
Our extensive range of laser welding machines caters to diverse applications, from small-scale operations to large industrial projects.
Quality Assurance
Each machine is built to the highest standards of quality and reliability, ensuring consistent performance and durability.
Expertise and Experience
With years of industry experience, our team of experts provides unparalleled knowledge and support, helping you choose the right machine and optimize its use.
Custom Solutions
We understand that every business has unique needs. That’s why we offer customized solutions tailored to meet your specific requirements.
Exceptional Support
Our commitment to customer satisfaction includes comprehensive support services, from consultation and training to maintenance and technical assistance.
Sustainability Commitment
We prioritize environmentally friendly practices and energy-efficient technologies, helping you reduce your carbon footprint while achieving optimal performance.
Competitive Pricing
Our laser cutting machines offer exceptional value for money, combining high performance with affordability to suit various budget requirements.
Why choose Victory Industrial
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FAQ
How Much Do Laser Welding Machines Cost?
- Handheld Laser Welding Machines: These are typically more affordable and are popular for their versatility and ease of use. Prices usually range from $5,000 to $10,000 depending on power levels and additional features like cooling systems or automatic wire feeders.
- Automatic Laser Welding Machines: These machines are designed for high-volume production and automation. They are generally more expensive due to their advanced technology and integration capabilities. Prices can range from $50,000 to $200,000 or more, depending on the complexity of the system, power output, and customization options.
- Portable and Compact Laser Welding Machines: For smaller-scale applications or mobile repairs, compact and portable laser welding machines are available, with prices ranging from $4,000 to $9,000.
Why Are Laser Welding Machines Expensive?
- Advanced Technology
- Laser Source: The core component of a laser welding machine is the laser source, which generates the high-energy beam needed for welding. High-quality fiber lasers used in these machines are costly to manufacture due to the precision and materials required.
- Precision and Control: Laser welding requires highly sophisticated control systems to manage the laser beam’s power, speed, and focus. These systems ensure accurate and repeatable welds, which is critical in applications demanding high precision, such as in aerospace or medical devices.
- High-Quality Components
- Optics and Delivery Systems: The optics that focus and direct the laser beam are made from specialized materials and require precision engineering. These components must withstand high temperatures and maintain their integrity over time, adding to the overall cost.
- Cooling Systems: To maintain optimal performance, laser welding machines often include advanced cooling systems, especially in high-power models. These systems prevent overheating and extend the machine’s lifespan, but they also add to the cost.
- Durability and Longevity
- Industrial-Grade Build: Laser welding machines are built to withstand the rigors of industrial environments. The materials and construction methods used in these machines ensure they are durable, reliable, and capable of continuous operation, which contributes to their higher price.
- Long Lifespan: These machines are designed for long-term use, often with minimal maintenance required. The initial investment is high, but the machine’s longevity and reliability justify the cost over time.
- Automation and Integration
- Automation Capabilities: Many laser welding machines, especially those used in mass production, come with advanced automation features. This includes robotic arms, CNC control, and integration with production lines. The complexity and precision of these systems drive up the cost.
- Customization and Versatility: Machines that can be customized for specific applications or materials also tend to be more expensive. The ability to adapt the machine for various tasks increases its value but also its price.
- Research and Development
- Innovation: The development of laser welding technology involves significant research and development costs. Manufacturers invest heavily in creating machines that are more efficient, precise, and versatile, and these R&D costs are reflected in the final price of the machines.
- Support and Training
- Technical Support: High-end laser welding machines often come with comprehensive technical support, including installation, training, and ongoing maintenance services. The cost of these services is often bundled into the price of the machine.
- User Training: Because these machines are complex, proper training is necessary to operate them effectively. Manufacturers often include training programs, which adds to the overall cost.
What Are The Disadvantages of Laser Welding Machines?
- High Initial Cost: Laser welding machines are expensive to purchase, with high upfront costs for the equipment, installation, and necessary infrastructure, such as cooling systems and safety enclosures. This can be a significant investment, especially for small businesses.
- Complex Operation and Maintenance: Operating a laser welding machine requires specialized training and knowledge. The machines can be complex, with many parameters that need to be precisely controlled for optimal performance. Additionally, maintenance can be complicated and costly, often requiring skilled technicians.
- Sensitivity to Material Properties: Laser welding is highly sensitive to the material being welded. Variations in material properties, such as reflectivity or thermal conductivity, can affect the welding quality. For example, highly reflective materials like aluminum can reflect laser energy, reducing efficiency and potentially damaging the machine.
- Limited Thickness Capability: While laser welding is excellent for thin materials, it may not be the best option for welding very thick metals. For thicker materials, other welding methods like arc welding or electron beam welding may be more effective, as they can provide deeper penetration and stronger welds.
- Heat Affected Zone (HAZ) Issues: Although laser welding generally has a smaller Heat Affected Zone (HAZ) compared to other welding methods, the rapid heating and cooling can still lead to issues like cracking or changes in material properties in some cases, particularly with sensitive or brittle materials.
- Safety Concerns: Laser welding involves the use of high-powered lasers, which can pose serious safety risks. Direct or reflected laser beams can cause eye injuries, skin burns, or even fires. Proper safety measures, such as protective eyewear, enclosures, and training, are essential, but they add to the complexity and cost of using the equipment.
- High Energy Consumption: Laser welding machines, especially high-power models, consume a significant amount of energy. This can lead to higher operational costs, particularly in industrial settings where machines are used continuously.
- Limited Joint Configuration: Laser welding is most effective for certain joint configurations, such as butt joints or lap joints, and may not be suitable for more complex or irregular joint geometries. This can limit the versatility of the process in certain applications.
- Requirement for Precision Fixturing: To achieve high-quality welds, the workpieces need to be precisely positioned and held in place, which often requires the use of specialized fixturing. This adds to the setup time and cost, particularly in high-volume production environments.
- Material Compatibility Limitations: While laser welding is versatile, it may not be suitable for all materials or material combinations. For instance, welding dissimilar metals with significantly different thermal properties can be challenging, requiring careful control and potentially limiting the process’s applicability.
How Thick Can Laser Welding Machines Weld?
- Stainless Steel
- Weldable Thickness: Up to 5-6 mm in a single pass.
- Notes: Fiber lasers excel in welding stainless steel due to their favorable absorption characteristics. Thicker sections might require multiple passes or adjustments in welding speed and power.
- Aluminum
- Weldable Thickness: Up to 4-5 mm in a single pass.
- Notes: Aluminum’s high thermal conductivity and reflectivity pose challenges, but high-power fiber lasers can achieve strong welds in this range. Pre-heating or pulsed laser techniques can be used for thicker sections.
- Carbon Steel
- Weldable Thickness: Up to 5-6 mm in a single pass.
- Notes: Carbon steel is generally easier to weld with fiber lasers due to its lower reflectivity and good absorption. Thicker materials may require adjustments in laser power or multiple passes.
- Copper
- Weldable Thickness: Up to 3-4 mm in a single pass.
- Notes: Copper’s high reflectivity and thermal conductivity make it more challenging to weld. Special techniques like beam shaping or using shorter wavelengths can improve weld quality.
- Brass
- Weldable Thickness: Up to 2-4 mm in a single pass.
- Notes: Similar to copper, brass is reflective and conductive, requiring careful control of laser parameters to achieve a good weld.
- Titanium
- Weldable Thickness: Up to 4-5 mm in a single pass.
- Notes: Titanium is well-suited for laser welding due to its high absorptivity. It is commonly used in aerospace and medical applications where precision is critical.
- Nickel Alloys
- Weldable Thickness: Up to 4-5 mm in a single pass.
- Notes: Nickel alloys, often used in high-performance applications, weld well with fiber lasers, though attention to cooling and power settings is necessary to avoid cracking.
- Galvanized Steel
- Weldable Thickness: Up to 2-3 mm in a single pass.
- Notes: Galvanized steel can be welded with fiber lasers, but the zinc coating can cause porosity. Careful control of parameters and possibly post-weld processing are needed to ensure a quality weld.
- Inconel
- Weldable Thickness: Up to 4-5 mm in a single pass.
- Notes: Inconel, a high-performance nickel-chromium alloy, is commonly used in extreme environments and can be effectively welded with fiber lasers.
What Is The Service Life of Laser Welding Machines?
- Laser Source
- Fiber Lasers: Typically, the fiber laser source itself has a service life of 20,000 to 30,000 hours of operation. Fiber lasers are known for their durability and reliability compared to other laser types. They often come with warranties and service contracts that can help ensure their longevity.
- Machine Components
- Optics: The optical components, including lenses and mirrors, usually require replacement or servicing every 1 to 2 years, depending on usage and maintenance. Proper handling and cleaning can extend its life.
- Cooling Systems: Fiber laser welding machines generally use water-cooling systems to manage heat. These systems can last 5 to 10 years with proper maintenance. Regular inspection and replacement of filters and cooling components will ensure efficient operation of the machine.
- Mechanical Parts
- Motion Systems: Components such as servo motors, linear guides, and other mechanical parts are designed for long-term use and typically have a service life of 5 to 10 years. Regular maintenance and lubrication can extend their effective lifespan.
- Worktables and Fixtures: These components generally last 5 to 10 years, depending on usage and maintenance practices.
- Overall Machine Service Life
- High-Quality Fiber Laser Machines: With proper care and maintenance, high-quality fiber laser welding machines can have an overall service life of 10 to 15 years. Factors like the intensity of usage, environmental conditions, and adherence to maintenance schedules significantly affect this lifespan.
- Maintenance and Upgrades: Regular maintenance, timely repairs, and adherence to operational guidelines can help extend the machine’s service life. Technological advancements might make older models less competitive over time, even if they remain operational.
Does Laser Welding Machines Require Gas?
- Shielding Gas
- Purpose: Shielding gases are used to protect the weld area from oxidation and contamination. They create an inert atmosphere around the weld pool, ensuring a clean weld and preventing defects such as porosity.
- Common Gases: Argon and helium are commonly used as shielding gases in laser welding. Argon is often used for its cost-effectiveness and availability, while helium can provide better heat transfer and penetration.
- Assist Gas
- Purpose: Assist gases help to blow away molten material and slag from the weld area, improving the quality of the weld and enhancing the process efficiency.
- Common Gases: Oxygen and nitrogen are frequently used as assist gases. Oxygen can be used to increase the heat in the weld zone, particularly when cutting or welding materials like steel. Nitrogen is often used in conjunction with fiber lasers to enhance cutting performance and prevent oxidation.
- Material-Specific Requirements
- Stainless Steel: Shielding gases like argon are commonly used to prevent oxidation and ensure a clean weld.
- Aluminum: Helium or a mixture of argon and helium is often used to enhance heat transfer and achieve better weld quality.
- Copper: Special gases or gas mixtures may be used to handle the high reflectivity and thermal conductivity of copper.
Does Laser Welding Machines Use Welding Wire?
What Is The Difference Between MIG And Laser Welding Machines?
- Process
- MIG Welding: MIG welding, also known as Gas Metal Arc Welding (GMAW), uses an electric arc to melt and join metals. A continuous solid wire electrode is fed through a welding gun and into the weld pool, melting both the wire and the base metal to form the weld. An inert or semi-inert gas (such as argon or CO2) is used to protect the weld pool from contamination.
- Laser Welding: Laser welding uses a high-powered laser beam to melt and fuse materials. The laser beam provides concentrated heat, allowing for precise control and deep penetration. A shielding gas (such as argon, helium, or nitrogen) is often used to protect the weld area from oxidation and contamination.
- Equipment
- MIG Welding: Requires a welding gun, a wire feed unit, a power supply, and a shielding gas supply. It is usually larger because it requires a gas cylinder and a wire feeder.
- Laser Welding: Consists of a laser source, optics to focus the beam, and a shielding gas system. It is generally more compact and precise but requires complex and expensive equipment.
- Precision and Control
- MIG Welding: Offers less precision compared to laser welding. Suitable for thicker materials and applications where high precision is not critical. It is easier to learn and use and is suitable for a wide range of applications.
- Laser Welding: Provides high precision and control, making it ideal for intricate and delicate welding tasks. Can achieve deep penetration with minimal heat-affected zones. It requires more specialized training and expertise to operate effectively.
- Speed and Efficiency
- MIG Welding: Generally slower than laser welding. Suitable for applications where speed is not the primary concern. It works well with a wide range of metals and thicknesses but is less efficient in terms of precision and material usage.
- Laser Welding: Faster than MIG welding due to the concentrated energy of the laser beam. Ideal for high-volume production and automated welding processes. It has high efficiency and minimal material deformation and waste.
- Applications
- MIG Welding: Commonly used in automotive, construction, and manufacturing industries. Suitable for welding thicker sections of steel, aluminum, and other metals. It is versatile, cost-effective, and suitable for a wide range of materials and thicknesses.
- Laser Welding: Widely used in aerospace, medical device manufacturing, electronics, and precision engineering. Ideal for thin materials and applications requiring high precision. It provides excellent weld quality, minimal distortion, and the ability to weld dissimilar materials.
- Costs
- MIG Welding: Lower initial cost for equipment and setup. Higher consumable costs due to the continuous use of wire and shielding gas.
- Laser Welding: Higher initial cost due to sophisticated equipment and technology. Lower consumable costs and higher efficiency, lead to cost savings in high-volume production.
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